The HBT PF HD line pan for armored face conveyors is specially designed for heavy-duty longwall applications with very demanding conditions. The design is based on actual customer requirements and represents the most robust and reliable HBT line pan available, with an increased wear backup. The PF HD line pan lasts up to two times the life of corresponding PF5 or PF6 pans.
Dogbone Breaking Strength
4500 kN (505.82 tonf)
Shear Strength
> 6000 kN (> 674.43 tonf)
Conveying Capacity
up to 0.85 m2 (9.15 ft2)
The mono pan design with the new heavy-duty profile features an increased wear backup and flight bar overlap, as well as reduced height outside and improved welding connections. The thickness of the deck plate is 70 mm (2¾ inch minimum to 3 inches maximum) or 60 mm (2¼ inch minimum to 2½ inch maximum). The bottom plate thickness is 30 mm (1¼ inch) or 40 mm (1½ inch minimum to 1¾ inch maximum).
The PF HD line pan is available in the widths 1062, 1162, 1262 and 1362 mm (41.81, 45.75, 49.69 and 53.62 inches).
Technical Data | ||
| Line Pan Width PFHD/1062 PFHD/1162 PFHD/1262 PFHD/1362 | 1062 mm 1162 mm 1262 mm 1362mm | 41.81 in 45.75 in 49.69 in 53.62 in |
| Flightbar Widthbr>PFHD/1062 PFHD/1162 PFHD/1262 PFHD/1362 | 888 mm 988 mm 1088 mm 1188 mm | 34.96 in 38.89 in 42.83 in 46.77 in |
| Deck Plate Thickness | 60 mm 70 mm | 2.36 in 2.76 in |
| Profile Height | 398 mm | 15.67 in |
| Bottom Plate Thickness | 30 mm 40 mm | 1.18 in 1.57 in |
| Dogbone Breaking Strength | 4500 kN | 505.82 tonf |
| Dogbone Housing FoS | 1.5 times | 1.5 times |
| Shear Strength | > 6000 kN | > 674.42 tonf |
| Vertical Articulation | up to ± 6° | up to ± 6° |
| Horizontal Articulation | 0.8°-1.2° | 0.8°-1.2° |
| Chain Strands | DKB 42×146 DKB 48×160/144 DKB 52×127/170 DKB 60×181/197 | DKB 42×146 DKB 48×160/144 DKB 52×127/170 DKB 60×181/197 |
| Conveying Capacitybr>PF6/1042 PF6/1142 PF6/1242 PF6/1342 | approx. 0.58 m2 approx. 0.64 m2 approx. 0.72 m2 approx. 0.85 m2 | approx. 6.24 ft2 approx. 6.89 ft2 approx. 7.75 ft2 approx. 9.15 ft2 |
| PFHD/1062 | PFHD1162 | PFHD11242 | PFHD1342 | |||||
|---|---|---|---|---|---|---|---|---|
| 1 | 252 mm** | 9.92 in | 252 mm** | 9.92 in | 252 mm** | 9.92 in | 252 mm** | 9.92 in |
| 2 | 1062 mm | 41.81 in | 1162 mm | 45.75 in | 1262 mm | 49.69 in | 1362 mm | 53.62 in |
| 3 | 51 mm | 2.01 in | 51 mm | 2.01 in | 51 mm | 2.01 in | 51 mm | 2.01 in |
| 4 | 188 mm | 7.40 in | 188 mm | 7.40 in | 188 mm | 7.40 in | 188 mm | 7.40 in |
| 5 | 398 mm* | 15.67 in | 398 mm* | 15.67 in | 398 mm* | 15.67 in | 398 mm* | 15.67 in |
| 6 | 387 mm* | 15.24 in | 387 mm* | 15.24 in | 387 mm* | 15.24 in | 387 mm* | 15.24 in |
| 7 | 144 mm | 5.67 in | 144 mm | 5.67 in | 144 mm | 5.67 in | 144 mm | 5.67 in |
| 8 | 70 mm | 2.76 in | 70 mm | 2.76 in | 70 mm | 2.76 in | 70 mm | 2.76 in |
| 9 | 144 mm* | 5.67 in | 144 mm* | 5.67 in | 144 mm* | 5.67 in | 144 mm* | 5.67 in |
| 10 | 40 mm | 1.57 in | 40 mm | 1.57 in | 40 mm | 1.57 in | 40 mm | 1.57 in |
| 11 | 888 mm | 34.96 in | 988 mm | 38.90 in | 1088 mm | 42.83 in | 1188 mm | 46.77 in |
*Depending on chain size
**Depending on shearer
The newly designed sigma profile features an additional 10 mm (0.39 inch) thickness for very long service life. This extra thickness also ensures an increased flight bar overlap for enhanced guidance on the long run. The special shape of the profile, with a beveled edge on the outer contour at the face side, optimizes loading performance. A new full-penetration welding geometry ensures a strong connection between profile and deck plate, even at maximum wear.
A new optimized dogbone pocket design uses a closed pocket shape with increased longitudinal load-absorbing welds. The pocket features a symmetrical shape with a reinforced cross section to withstand the strong forces of shearer passage and dogbone pulling forces.
Optional sacrificial anodes can be installed in the dogbone pocket area to reduce corrosion in high-stress areas. This ensures maximum corrosion protection for the high stress parts of the pocket and the dogbone.
The PF HD line pan features the maintenance door functionality used on other PF line pans; however, it has been adjusted to resist high wear. The improved design of the face side area features a threaded slot to lift the maintenance door, which is hidden outside of the wear area. It is sealed to prevent fine coal from entering the bottom race.
You need further product information or like to request a quote?
Just contact us.
HBT GmbH
Industriestrasse 1
44534 Luenen
Germany
Telefon: +49 2306 747-1100
E-Mail: info@hbt-group.com
